Manufacturing

Risk management software for manufacturing

Management of change tied directly to your risk register, native bowtie analysis for machinery and process hazards, and multi-line visibility — so a modified line never carries a stale risk rating.

30-day free trial  ·  No credit card  ·  Demo data included

A risk register that doesn't move with the line falls behind fast

A plant's hazard profile is defined by machinery and process — hazards that are static in principle, but whose actual state changes constantly as maintenance, changeovers, and modifications occur.

Guards drift out of adjustment silently.

A guard removed for maintenance and not replaced is a risk event whether or not an inspection happened to catch it.

Process changes outrun the risk assessment.

A modified line configuration can make an existing control inadequate. If the change process doesn't trigger a reassessment, nobody notices until something fails.

No single view across the lines.

A plant manager can't see risk and control status across every line without manually checking each one.

Built for a plant floor that keeps changing

Management of change, built in

A logged process or equipment change automatically prompts a review of the risks and controls it affects.

Bowtie analysis (native)

Map machinery and process hazards explicitly — threats, controls, consequences — for HAZOP-level scrutiny where it matters.

Structured control records

Guards, interlocks, and isolation points held as discrete, owned records, not free-text notes in a spreadsheet.

Hierarchy of controls tracking

See whether elimination and engineering controls are carrying the risk, or if you're relying too heavily on procedure and PPE.

Mobile field capture

Supervisors verify a guard, an isolation point, or a control from the line itself, not from a desk.

Multi-line & contractor visibility

Plant-wide dashboards across every line, with contractor and maintenance risk inside the same model.

Built around the change, not just the inspection

Management of change is the deciding capability. Most serious manufacturing incidents trace back to a change made without the risk being reassessed — not a hazard nobody had ever identified. RiskSight closes that gap by design.

Field-ready. Supervisors and maintenance techs can check a guard or an isolation point on a phone, on the line.

Linked, not siloed. Change → risk → control → verification → incident — one model. A modified line updates the risk picture automatically.

Australian-based. AU data residency, AU support, AU pricing in AUD.

Self-serve setup. Live on day one. No implementation phase, no consultants.

How we stack up

We benchmark openly against SafetyCulture, DoneSafe, Cority, SAI360, and myosh. General safety software treats a plant as a series of inspections and checklists — none tie management of change to the risk model the way RiskSight does.

See full capability comparison

Built for the way real teams buy software

Flat monthly fee. Unlimited sites. Published on the website.

Entry

Getting started with structured risk

A$200 /month

monthly billing — no annual lock-in

  • 3 power user seats
  • 50 field users
  • Bowtie diagrams & risk registers
  • All assessment templates
  • Incidents, hazards, actions & lessons
  • QR reporting & notifications
  • Community support
Talk to us

Starter

For small teams and contractors

A$600 /month

billed annually (A$7,200/yr)

A$800/month billed monthly

  • 10 power user seats
  • Unlimited field users & sites
  • 5,000 AI credits/month
  • Bowtie & risk register
  • Incidents, hazards, actions & lessons
  • QR reporting & notifications
  • Email support
Talk to us
Most popular

Professional

For larger operations

A$2,250 /month

billed annually (A$27,000/yr)

A$3,000/month billed monthly

  • 40 power user seats
  • Unlimited field users & sites
  • 15,000 AI credits/month
  • Control degradation alerts
  • Multi-site rollup
  • Injury management
  • Workplace medical management
  • SSO on request (annual only)
  • Priority support
Talk to us

Enterprise

For multi-site groups

Custom

Tailored to your operation

  • Custom seat allocation
  • Unlimited field users & sites
  • SSO / SAML
  • Dedicated success manager
  • Australian data residency
  • Enterprise SLA support
Talk to us

All prices in AUD, ex-GST. 30-day free trial. No credit card. Demo data included. See full pricing details →

Stop letting process changes outrun your risk register

Set up your risk register, link your first management-of-change record, and run your first bowtie — today.

Common questions about risk management software for manufacturing

Does RiskSight tie management of change to the risk register?

Yes. A logged process or equipment change prompts a review of the risks and controls it affects, instead of the risk register carrying forward an outdated rating from before the change.

Can I see risk status across every production line?

Yes. Line-level risk registers and control status roll up to a plant-wide dashboard, so a plant manager can see every line's risk picture without visiting each one separately.

How does RiskSight handle guarding and isolation controls?

Guards, interlocks, and energy isolation points are held as structured, owned control records linked to the bowtie for the relevant hazard. Field verification updates the control status directly, so a guard removed for maintenance and not replaced shows up as a risk event.

Does it manage contractor and maintenance risk?

Yes. Contractor and maintenance work sits inside the same risk model as the rest of the plant, rather than in a separate contractor management system that never talks to the risk register.

Is RiskSight suitable for process safety, not just machine guarding?

Yes. HAZOP, FMEA, and SWIFT templates are built in for process hazard analysis, and bowtie analysis connects process hazards to the same critical control model used for machinery risk.